Robotic Surface Finishing Systems
Guyson fully robotic surface finishing systems are an end-to-end automated solution that integrates robotic loading and unloading, intelligent component handling and precision nozzle manipulation to deliver consistent, high-quality finishing with maximum efficiency, repeatability and productivity.
From standalone robotic cells to fully integrated production lines, Guyson can provide complete turnkey solutions tailored to your application.
Robotic Surface Finishing In Action
Key Aspects of Robotic Surface Finishing:
Real-Time Customisation | Multi-Axis Capabilities | Pin-Point Control of Process Parameters | Enhanced Blast Accuracy | Motion Synchronisation
Bespoke Solutions:
Custom-Engineered Grippers | End-of-Arm Tooling | Electronic Sensing, Scanning & Machine Vision Technology | Monitoring & Process Verification
Robotic Surface Finishing In Practice
Customer Challenge
A leading manufacturer of blades and vanes requires a surface finishing system that could deliver continuous operation, self-checking, full flexibility for handling varied production parts and precision blasting.
Guyson Solution
- Custom Robotic Pressure Feed Blast Grit Blast System, engineered for precise RA surface finish to prepare parts for best coating adhesion properties
- ABB IRB 140-6 six-axis robot for nozzle positioning and an ABB 1RB2600 for parts handling
- Automated to run without need for operator intervention
- Auto tool changing
- Vision system for identification of incoming parts, tool selections, component placement and blast programming
- 7th Axis control allows for independent part rotation during the blast cycle
- 3D printed gripper fingers, designed around the customer’s CAD models, for maximum control as well as precise pick and place
Process Results
- Automated coordination of handling and positioning operations to maximise productivity
- Consistent process execution with reduced reliance on manual adjustments
- Flexible automation capable of supporting multiple products and production requirements
Supporting Compliance-Driven Manufacturing
Guyson robotic surface finishing systems are engineered to meet the demanding quality and process requirements of highly regulated industries. From ISO 9001 and NADCAP requirements to AMS, MIL and SAE standards, our expertise in robotic blast finishing, shot peening and blast media supports customers in achieving controlled, repeatable and traceable processes.
Robotic Surface Finishing Key Benefits
Discover four standout benefits that come from using robotic surface finishing machines for your surface finishing operations.
Extreme Precision & Consistency
Robotic surface finishing follows exact recipes to deliver uniform pressure and precise movements, ensuring a consistent high-quality finish.
Reduced Material Waste
By utilising robotically-controlled blasting, it eliminates the risk of human error and over consumption of materials for each cycle.
Increased Speed & Productivity
Automation allows for faster process times, helping to significantly reduce blast cycle times, compared to manual labour.
Lower Operating Costs
Implementing robotics into surface finishing operations reduces labour and rework requirements, whilst also preventing hazardous environments for operators.
|
Manual Blast |
Automated Blast |
Robotic Blast |
|
|---|---|---|---|
|
Operator Involvement |
High (performs all tasks) |
Medium (loads parts & monitors process) |
Low (oversees programmed process) |
|
Finish Consistency |
Operator dependent |
Programmable |
Guaranteed |
|
Production Throughput |
Low to moderate |
Moderate to high |
Variable |
|
Operating Cost/Part |
High |
Moderate |
Low |
|
Best Suited For... |
Bespoke work |
Repeatability |
Greater consistency & accuracy |
Robotic Nozzle Handling FAQs
What is robotic surface finishing?
Robotic surface finishing combines several automation technologies into a seamless workflow. This includes robotic loading/unloading, automated component handling, precision blast nozzle manipulation and process monitoring & control.
Why Choose Guyson Robotic Surface Finishing Solutions
We design and deliver bespoke automation systems that combine advanced robotics, controls engineering and surface finishing expertise, to provide customers:
- Increased production capacity
- Improved quality consistency
- Reduced manual intervention
- Lower operational costs
- Supported future manufacturing growth
Which industries use robotic surface finishing?
Guyson engineer and manufacturer a range of robotic systems for the following industries:
Can automated surface finishing improve process consistency?
Yes, automated surface finishing can significantly improves process consistency by removing human error, maintaining precise flow rates and ensuring uniform application through repeatable recipes.
Which robotic systems do Guyson manufacture?
- Robotic loading/unloading blast systems
- Robotic component handling blast systems
- Robotic nozzle manipulation blast systems
- Fully robotic surface finishing systems
Do Guyson have testing facilities for robotic surface finishing processes?
As Europe’s leading blast and ultrasonic test centre, Guyson specialises in process qualification, tailored recommendations and expert operator training.
One of Guyson’s key process qualifications include the universally accepted Almen strip testing, carried out to support and verify customer shot peening applications.
To arrange your free component testing and discover in greater detail about Guyson’s industry-leading testing capabilities, contact the team today.
Finishing Applications
Precision Finishing Equipment for Diverse Industries
We manufacture manual and automated blast systems, including robotic and shot peening solutions, for industries like aerospace, medical implants, and 3D printing. Our ultrasonic cleaning equipment offers precision cleaning with submersible transducers and generators, while our aqueous spray wash systems ensure reliable industrial cleaning performance.