Robotic Component Manipulation
Robotic component manipulation systems integrate industrial robotic technology with Guyson advanced automated surface finishing machine to automatically handle, position, orientate, rotate and transfer components throughout their required process.
Automated component handling significantly improves consistency, increases throughput, reduces manual handling and supports scalable production environments.
Robotic Component Manipulation In Action
Key Aspects of Robotic Component Manipulation:
Component Presentation | Robot Pick-up | Transfer Between Stages | Automated Positioning | Process Completion | Unloading
Bespoke Solutions:
Custom-Engineered Grippers | End-of-Arm Tooling | Electronic Sensing, Scanning & Machine Vision Technology | Monitoring & Process Verification
Robotic Component Handling In Practice
Customer Challenge
A well known aerospace customer approached Guyson with a requirement for an automated solution for batch processing that would achieve 100% coverage of a part in a single pass.
Guyson Solution
- Advanced robotic component manipulation, with a two-function grip and regrip process, delivers 100% blast coverage of each part
- SureGrip fixtures ensure precise and consistent alignment of the parts with the blast gun, as well as zero movement of the part during the blast process
- The machine fits within an assembly line where finished parts are robotically placed onto a conveyor that quickly moves them to the next work station
Process Results
- Reduced operator workload and manual adjustment requirements
- Improved process repeatability through automated, component manipulation
- Increased production capacity by maintaining a predictable and uninterrupted material flow
Supporting Compliance-Driven Manufacturing
Guyson robotic surface finishing systems are engineered to meet the demanding quality and process requirements of highly regulated industries. From ISO 9001 and NADCAP requirements to AMS, MIL and SAE standards, our expertise in robotic blast finishing, shot peening and blast media supports customers in achieving controlled, repeatable and traceable processes.
Robotic Component Manipulation Key Benefits
Discover four standout benefits that come from using robotic component handling for your surface finishing operations.
Scalable Operations
Robotic handling can process a wider variety of parts & production scales, making automation viable for more applications.
Process Consistency
Robotic component manipulation can reduce variation in repetitive handling tasks, ensuring repeatable processes and accurate placement.
Enhanced Safety
Robotics are capable of handling dangerous materials and heavy loads, reducing human risk to hazardous environments.
Cost Effective
Automating component handling creates significant long-term gains from higher throughput, reduced labour costs, improved consistency & greater production scalability.
|
Manual Blast |
Automated Blast |
Robotic Blast |
|
|---|---|---|---|
|
Operator Involvement |
High (performs all tasks) |
Medium (loads parts & monitors process) |
Low (oversees programmed process) |
|
Finish Consistency |
Operator dependent |
Programmable |
Guaranteed |
|
Production Throughput |
Low to moderate |
Moderate to high |
Variable |
|
Operating Cost/Part |
High |
Moderate |
Low |
|
Best Suited For... |
Bespoke work |
Repeatability |
Greater consistency & accuracy |
Robotic Component Handling FAQs
What is robotic component manipulation?
Robotic component manipulation systems integrate industrial robotic technology with Guyson advanced automated surface finishing machine to automatically handle, position, orientate, rotate and transfer components throughout their required process.
What are the benefits of robotic component handling?
These highly advanced systems offer several advantages in manufacturing processes, such as:
- Increased automation scope
- Consistency & quality
- Improve manufacturing throughput
- Safety improvements
- Cost-effectiveness
Which industries use robotic component manipulation?
Guyson engineer and manufacturer a range of robotic systems for the following industries:
Do Guyson have testing facilities for robotic surface finishing processes?
As Europe’s leading blast and ultrasonic test centre, Guyson specialises in process qualification, tailored recommendations and expert operator training.
One of Guyson’s key process qualifications include the universally accepted Almen strip testing, carried out to support and verify customer shot peening applications.
To arrange your free component testing and discover in greater detail about Guyson’s industry-leading testing capabilities, contact the team today.
Can automated component handling improve process consistency?
Yes, it removes operator variation and ensures consistent component positioning throughout production.
How is robotic component manipulating integrated into blast finishing systems?
The component-manipulating robot may be located in the blast cabinet, in an antechamber between the load station and the blast enclosure or outside the blast machine, with facilities that allow the articulated arm to reach into the blast chamber and present the component to the controlled blast.
Finishing Applications
Precision Finishing Equipment for Diverse Industries
We manufacture manual and automated blast systems, including robotic and shot peening solutions, for industries like aerospace, medical implants, and 3D printing. Our ultrasonic cleaning equipment offers precision cleaning with submersible transducers and generators, while our aqueous spray wash systems ensure reliable industrial cleaning performance.